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Key automation for your comprehensive analysis of soldering robots

Release time: 2014.05.17 News source: Dongguan Key Automation Equipment Co., Ltd. Browse times:
应用于电子制造业,主要针对回流焊、波峰焊等生产设备很难达到的工艺制程,特别适用于混装电路板、热敏感元器件、SMT后段工序中敏感器件的焊接。 Soldering robots are used in the electronics manufacturing industry, and are mainly aimed at processes that are difficult to achieve with production equipment such as reflow soldering and wave soldering. They are especially suitable for the welding of sensitive components in mixed circuit boards, heat-sensitive components, and later SMT processes. Soldering robots replace manual welding to improve work efficiency and improve welding quality.


  结构 Soldering robot structure
 
三度空间全方位调节,使烙铁和锡线均不需假作业员之手,它完全代替了您的双手,手臂可以调整至您想要的任意焊接之位。 The three-dimensional adjustment of the soldering robot's three-dimensional space makes the soldering iron and tin wire unnecessary for the operator's hand. It completely replaces your hands, and the arm can be adjusted to any welding position you want. Equipment consisting of multiple manipulators, tin delivery systems, control systems, and soldering iron systems. Let's take a closer look at several core structural components.


Automatic tin delivery system:
You only need to activate the switch, and the tin wire will automatically, fixedly and quantitatively reach the tip of the soldering iron.


Control System:
 
的控制系统是重要的组成部分,可对各种工件进行高速拖焊,点焊,斜线焊接;.有阵列复制,参数复制功能;可在程式中间插入清洗步骤,并可设定跳过,下压等步骤;独有的Model实名PN#存储和设定功能;.机器之间通讯,程式拷贝功能,大量节省手动做程式的时间;.程式单个校正,整体校正功能,可对原点及工件偏移快速校正;.单步,及AB自动定位功能,极大地方便程式的制作,确认及假焊修复等;.具备插入,删除功能,方便快速修改及制作程;全中文界面,动态显示运行坐标,直观可见的参数单位。 The control system of the soldering robot is an important part, which can perform high-speed drag welding, spot welding, and diagonal welding on various workpieces. It has array copy and parameter copy functions; it can insert cleaning steps in the middle of the program and set jumps. Steps such as pressing, pressing, etc .; Unique model real-name PN # storage and setting function; Communication between machines, program copy function, which saves a lot of time for manual programming; Single program calibration, overall calibration function, can correct the origin And workpiece offset quick correction; single step, and AB automatic positioning function, which greatly facilitates program production, confirmation and false welding repair, etc .; has insert, delete functions, convenient for quick modification and production process; full Chinese interface, dynamic Display the running coordinates, the parameter unit is intuitive and visible. These functions support normal operation of the automatic soldering machine .


Automatic thermostatic control:
Using manual digital temperature setting at a glance, automatic constant temperature control mode. Highly reliable metal anti-static mode design makes welding sensitive components safer. Lightweight and flexible, does not take up space, temperature, speed of tin feeding, tin spot size can be adjusted. Easy to operate, novice skilled for two hours, can save 50% manpower.

4 special applications for soldering robots
Occasion 1 : In the aerospace, aviation, defense, automotive, and high-end communications industries, in order to pursue the reliability of solder joints under extreme conditions, through-hole components are still the best choice (surface-mounted components are soldered on one surface It is completed, and in the welding of through-hole components, the solder wraps the entire component's pins, and the reliability is better measured from a mechanical point of view).


Occasion two: Components that are not sensitive to temperature and cannot be reflowed and wave soldered, DIP package components, connectors, sensors, transformers, shields, cables, cables, speakers and motors.


Occasion 3: Mixed circuit boards, flexible and rigid boards, rigid-flex boards, three-dimensional structures or stacked actual target boards limit the use of production equipment such as reflow soldering and wave soldering.


Occasion 4: When small batch production and trial production, do not use complex production methods and expensive large equipment, due to labor costs and other reasons, using machine operations instead of manual welding is the best choice. Particularly suitable for various types of electronic connectors, LED string lights, video and audio cable plugs, headphone cables, computer data cables, small wire boards and small electronic components in the middle of the wire harness welding and docking.


In general,   的应用领域主要是消费电子、汽车电子、医疗电子、电源、连接器等领域,范围非常广,而且目前还有很多领域还未开发,所以,焊锡机器人将会进一步发展的。 The application fields of soldering robots are mainly consumer electronics, automotive electronics, medical electronics, power supplies, connectors and other fields. The scope is very wide, and there are still many areas that have not yet been developed, so soldering robots will be further developed.

[Pioneer of stable and efficient intelligent production line-Dongguan Key Automation Equipment Co., Ltd.]

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